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 19 gearbox change
Author Message
Frenchy
Newbie

Joined: 01 Jan 2006
Posts: 2

Posted: Thu Jan 05, 2006 12:25 pm

Going to replace the box soon. id like to do it with the engine in place really. how difficult is it to do so? Dont really have the materials to take the engine out.

Are there any little helpers for taking the box out in situe?

Thanks
trancer
Site Subscriber

Joined: 18 Jun 2004
Posts: 470

Posted: Thu Jan 05, 2006 1:06 pm

What engine is in it Question
FincH
Site Subscriber

Joined: 05 Jan 2005
Posts: 569

Posted: Thu Jan 05, 2006 1:35 pm

It's a R19 16v fyi.
Mad Pierre
Level 10 User

Joined: 18 Jun 2004
Posts: 614

Posted: Thu Jan 05, 2006 1:44 pm

Have fun - It's a pain in the arse. We took it out via the top, ABS as to be moved out the way, but I'm sure Chris take's it out via the bottom.
trancer
Site Subscriber

Joined: 18 Jun 2004
Posts: 470

Posted: Fri Jan 06, 2006 2:51 am

Probably easyer to take the engine out, at least then you can change the clutch and timming belt with ease, also a good idea to change the rear mount at the same time, see if you can hire an engine hoist for a week


have fun Wink
david3533
Site Subscriber

Joined: 02 Oct 2004
Posts: 1575

Posted: Sat Jan 07, 2006 6:37 am

is it an ally sump engine???
Chris H
Forum Moderator

Joined: 02 Mar 2004
Posts: 19978

Posted: Tue Jan 10, 2006 2:29 am

never take it out the bottom, you can't unless you remove the engine and then force it through!

either hoik it out or undo the subframe to slide it over.
matt26
Level 2 User

Joined: 18 Jun 2005
Posts: 46

Posted: Wed Jan 11, 2006 6:55 am

Chris H wrote:

either hoik it out or undo the subframe to slide it over.


Chris. Are you saying that with the subframe unbolted you can slide the engine enough to the left to give clearance to the gearbox to lift out? Mines a phase 2 by the way.
Am in same situation as frenchy possbly needing new box. Have lost second gear syncro I think as it wont go in when changing down without crunching. Am going to change my clutch pedal ratchet 1st as it looks suspect but I think the box is on last legs maybe.
bbracer16valver
Retroholic

Joined: 23 Dec 2005
Posts: 3315

Posted: Wed Jan 11, 2006 8:02 am

losen all the engine mounts,jack up car, take pass' wheel off jack engine up, take box out via bottom, have fun its a mission bout a hour 'n' half
matt26
Level 2 User

Joined: 18 Jun 2005
Posts: 46

Posted: Wed Jan 11, 2006 8:19 am

I wouldn't have bought a 16v unless I expected to get me hands dirty and then spend a few hours swearing. Laughing cheers for advice guys.
Chris H
Forum Moderator

Joined: 02 Mar 2004
Posts: 19978

Posted: Wed Jan 11, 2006 9:18 am

bbracer wtf are you talkign about?

undo the rear mount and gearbox mount, make sure the engines supported, you can''t move it unless you have a hoist really.

then the box can be pulled out.

if you drop th erear bolt on the subframe and lever it down then you can slide the box into that hole and change the clutch.
bbracer16valver
Retroholic

Joined: 23 Dec 2005
Posts: 3315

Posted: Wed Jan 11, 2006 9:30 am

trust me my mate is doin my clutch and this is the method he uses

he read the haynes manual which reakons it cant be done,

while my dad messed around with his taking out the top
he took it out the bottom repaced the clutch and put it back before my dad finshed
bbracer16valver
Retroholic

Joined: 23 Dec 2005
Posts: 3315

Posted: Wed Jan 11, 2006 9:32 am

2 jacks no hoist and just tools

my dad had a hoist
Neal
Forum Moderator

Joined: 18 Feb 2004
Posts: 7432

Posted: Wed Jan 11, 2006 10:21 am

your mate and your dad had a clutch changing race?

wierdos.
bbracer16valver
Retroholic

Joined: 23 Dec 2005
Posts: 3315

Posted: Wed Jan 11, 2006 10:24 am

its all good fun lol Laughing

pics within a week or two
matt26
Level 2 User

Joined: 18 Jun 2005
Posts: 46

Posted: Wed Jan 11, 2006 1:14 pm

Neal wrote:
your mate and your dad had a clutch changing race?

wierdos.
Laughing

Want my whole box out. Is it going to have to come out top with the engine still attached?
matt26
Level 2 User

Joined: 18 Jun 2005
Posts: 46

Posted: Wed Jan 11, 2006 1:16 pm

Just read Chris's thread again.
Chris H
Forum Moderator

Joined: 02 Mar 2004
Posts: 19978

Posted: Thu Jan 12, 2006 1:10 am

you casnnot remove a box out of the bottom.

even with no engine in you have to fiddle the box round to get it out the subframe hole so bbracer you and your dad and mate are shite talkers.
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