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 R5 Energy
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mloncar
Level 1 User

Joined: 27 Nov 2005
Posts: 29

Posted: Tue Sep 26, 2006 4:31 am

here are some better pictures:

[img width=600 height=400:640:427:e66c7f8d25]http://img178.imageshack.us/img178/8757/IMG_25401.jpg[/img:e66c7f8d25]
[img width=318 height=480:425:640:e66c7f8d25]http://img178.imageshack.us/img178/7779/IMG_25411.jpg[/img:e66c7f8d25]

carb flange:
http://img178.imageshack.us/img178/9908/IMG_25241.jpg
http://img178.imageshack.us/img178/3148/IMG_25251.jpg
http://img178.imageshack.us/img178/2459/IMG_25261.jpg
http://img178.imageshack.us/img178/1200/IMG_25271.jpg

intake manifold flange:
http://img178.imageshack.us/img178/4001/IMG_25341.jpg
http://img178.imageshack.us/img178/5820/IMG_25351.jpg

carb:
http://img178.imageshack.us/img178/5691/IMG_25301.jpg
http://img178.imageshack.us/img178/1481/IMG_25291.jpg
http://img178.imageshack.us/img178/3633/IMG_25321.jpg

and finally one half of an mould for velocety stacks Cool
http://img178.imageshack.us/img178/686/IMG_25191.jpg
http://img178.imageshack.us/img178/5482/IMG_25231.jpg

plans for next week are: I need 90 degree SS elbows (4x 37mm inner diameter and 2x 40mm), than I'll cut them in right shape and prepare intake manifold for welding, probably I'll make first (test) fiberglass velocity stack. obviously I won't be bored ;D
Dan
Site Subscriber

Joined: 28 Jan 2005
Posts: 3547

Posted: Thu Sep 28, 2006 2:13 am

Thats a mint camera you got mate!
mloncar
Level 1 User

Joined: 27 Nov 2005
Posts: 29

Posted: Thu Sep 28, 2006 2:47 am

Dan";p="109400 wrote:
Thats a mint camera you got mate!

I've got Canon S2 IS.. ..it is pretty good camera, but in couple of months I'll probably buy new DSLR - Canon 400D Laughing
mloncar
Level 1 User

Joined: 27 Nov 2005
Posts: 29

Posted: Sun Oct 01, 2006 11:54 pm

Yesterday I stated fabricating intake manifold.. ..I've cut 4 elbows in right shape and today my friend will TIG weld them...

[img:150:128:dae3b27b41]http://img144.imageshack.us/img144/9881/0110061514xy5.th.jpg[/img:dae3b27b41][img:150:128:dae3b27b41]http://img228.imageshack.us/img228/1690/0110061515gy5.th.jpg[/img:dae3b27b41][img:150:128:dae3b27b41]http://img228.imageshack.us/img228/1090/0110061516sd8.th.jpg[/img:dae3b27b41][img:113:165:dae3b27b41]http://img228.imageshack.us/img228/6558/0110061517co0.th.jpg[/img:dae3b27b41][img:150:128:dae3b27b41]http://img228.imageshack.us/img228/58/0110061519cq1.th.jpg[/img:dae3b27b41]

Thats how the intake manifold will look ;D

[img:150:128:dae3b27b41]http://img145.imageshack.us/img145/3171/0110061520lq2.th.jpg[/img:dae3b27b41][img:150:128:dae3b27b41]http://img145.imageshack.us/img145/4082/0110061521jw3.th.jpg[/img:dae3b27b41]
mloncar
Level 1 User

Joined: 27 Nov 2005
Posts: 29

Posted: Mon Oct 09, 2006 5:30 am

One half of intake manifold is welded:
[img:150:115:404af97eb6]http://img227.imageshack.us/img227/4325/img27431kk2.th.jpg[/img:404af97eb6][img:150:116:404af97eb6]http://img227.imageshack.us/img227/1425/img27451wz1.th.jpg[/img:404af97eb6][img:150:115:404af97eb6]http://img227.imageshack.us/img227/985/img27421vw1.th.jpg[/img:404af97eb6]

There was a small step between intake flange and SS pipes, so i had to smooth it out (before/after):
[img:150:115:404af97eb6]http://img227.imageshack.us/img227/3897/img27471zq7.th.jpg[/img:404af97eb6][img:150:115:404af97eb6]http://img227.imageshack.us/img227/7913/img27481gc7.th.jpg[/img:404af97eb6]
mloncar
Level 1 User

Joined: 27 Nov 2005
Posts: 29

Posted: Mon Oct 09, 2006 5:31 am

Next task was to modify original airbox for new carb.. ..little bit of cutting, shaping and here is the resault:
[img:150:115:570393cb12]http://img224.imageshack.us/img224/6104/img27551vp9.th.jpg[/img:570393cb12][img:150:116:570393cb12]http://img224.imageshack.us/img224/7207/img27621vy3.th.jpg[/img:570393cb12][img:150:115:570393cb12]http://img224.imageshack.us/img224/5643/img27641sl5.th.jpg[/img:570393cb12][img:150:115:570393cb12]http://img224.imageshack.us/img224/2906/img27661zv0.th.jpg[/img:570393cb12]

"New" airbox on Weber 40 IDF carb:
[img:150:116:570393cb12]http://img224.imageshack.us/img224/6416/img27691th1.th.jpg[/img:570393cb12][img:150:115:570393cb12]http://img172.imageshack.us/img172/8568/img27711dr8.th.jpg[/img:570393cb12][img:150:115:570393cb12]http://img172.imageshack.us/img172/5606/img27721zd2.th.jpg[/img:570393cb12][img:150:115:570393cb12]http://img172.imageshack.us/img172/4183/img27751zw3.th.jpg[/img:570393cb12]
mloncar
Level 1 User

Joined: 27 Nov 2005
Posts: 29

Posted: Mon Oct 09, 2006 5:36 am

The other part od intake manifold is prepaird for welding.. ..this is how the manifold will look in coupe fo days Laughing

[img:::620b5143f6]http://img208.imageshack.us/img208/2726/img29421xc4.jpg[/img:620b5143f6]
mloncar
Level 1 User

Joined: 27 Nov 2005
Posts: 29

Posted: Thu Oct 12, 2006 12:29 am

Yesteday, my friend changed my breaks (to GTT spec):

[img:150:115:a8adac5492]http://img89.imageshack.us/img89/4130/img29491md9.th.jpg[/img:a8adac5492][img:150:115:a8adac5492]http://img301.imageshack.us/img301/2351/img29541yu7.th.jpg[/img:a8adac5492][img:100:165:a8adac5492]http://img89.imageshack.us/img89/8053/img29501so7.th.jpg[/img:a8adac5492][img:100:165:a8adac5492]http://img89.imageshack.us/img89/1376/img29511ze1.th.jpg[/img:a8adac5492]
Kossaki
Newbie

Joined: 13 Mar 2006
Posts: 10

Posted: Thu Oct 12, 2006 12:31 pm

Very Very good :D

Now you use Ventiled 238mm.
If you can get some "Carrier" (Calipper Suport) From a :
Clio Willi / Valver / R19 16v / Clio K4M 1.6 / Clio 1.9 D 2000 (Some Ones)
You can put 259mm , will the GTT / RT Calippers!
I Use 259mm ATE Power Discs, with the Stand RTi Calliper , and a CLio MK2 Ph1 1.9D.

I wanna see if this Energy RockĀ“s!!!
mloncar
Level 1 User

Joined: 27 Nov 2005
Posts: 29

Posted: Fri Oct 13, 2006 12:46 am

Till next summer 238mm discs will be OK (since I have 13" winter tyres), but next year maybe I'll mount biger discs Twisted Evil

This sunday there is autoslalom in Slovenia and i'll be there Laughing So next week i'll post some videos of my runs Wink
mloncar
Level 1 User

Joined: 27 Nov 2005
Posts: 29

Posted: Mon Oct 16, 2006 11:41 pm

This sunday there was autoslalom in Slovenia.. ..that was the first real test of my R5 with E6J (still with original 32 TLDR carb) and I'm pretty happy with the car. Times of both runs were pretty good for standard R5 with 80HP and 3 year old tyres. Till next autoslalom (29.10.) I hope the new carb will be on..

Here are pictures of my car:
[img:100:75:f8933b599e]http://www.amd-sempeter.si/images/stories/zoom/SXZRQR/thumbs/img_0147.jpg[/img:f8933b599e] [img:100:75:f8933b599e]http://www.amd-sempeter.si/images/stories/zoom/SXZRQR/thumbs/img_0148.jpg[/img:f8933b599e] [img:100:75:f8933b599e]http://www.amd-sempeter.si/images/stories/zoom/murska06/thumbs/35.jpg[/img:f8933b599e] [img:100:75:f8933b599e]http://www.amd-sempeter.si/images/stories/zoom/murska06/thumbs/36.jpg[/img:f8933b599e] [img:100:75:f8933b599e]http://www.amd-sempeter.si/images/stories/zoom/murska06/thumbs/37.jpg[/img:f8933b599e]

2nd run VIDEO

And some other pictures:

[img:100:67:f8933b599e]http://www.amd-sempeter.si/images/stories/zoom/murska06mloncar/thumbs/01.jpg[/img:f8933b599e] [img:100:67:f8933b599e]http://www.amd-sempeter.si/images/stories/zoom/murska06mloncar/thumbs/02.jpg[/img:f8933b599e] [img:100:67:f8933b599e]http://www.amd-sempeter.si/images/stories/zoom/murska06mloncar/thumbs/04.jpg[/img:f8933b599e] [img:100:67:f8933b599e]http://www.amd-sempeter.si/images/stories/zoom/murska06mloncar/thumbs/13.jpg[/img:f8933b599e]

HERE , HERE and HERE you can see some other pictures...
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